Immersive Technology & AI for Surgical Intelligence – Going Beyond Visualization

Immersive XR Tech and Artificial Intelligence are advancing MedTech beyond cautious incremental change to an era where data-driven intelligence transforms healthcare. This is especially relevant in the operating room — the most complex and high-stakes environment, where precision, advanced skills, and accurate, real-time data are essential.

Incremental Change in Healthcare is No Longer an Option

Even in a reality transformed by digital medicine, many operating rooms still feel stuck in an analog past, and while everything outside the OR has moved ahead, transformation has been slow and piecemeal inside it. This lag is more pronounced in complex, demanding surgeries, but immersive technologies convert flat, two-dimensional MRI and CT scans into interactive 3D visualizations. Surgeons now have clearer spatial insight as they work, which reduces the risk of unexpected complications and supports better overall results.

Immersive Tech in Digital OR

Yet, healthcare overall has changed only gradually, although progress has been made over the course of decades. Measures such as reducing fraud, rolling out EMR, and updating clinical guidelines have had limited success in controlling costs and closing quality gaps. For example, the U.S. continues to spend more than other similarly developed countries. Everything calls for a fundamental rethinking of how healthcare is structured and delivered.

Can our healthcare systems handle 313M+ surgeries a year?

Over 313 million surgeries will likely be performed every year by 2030, putting significant pressure on healthcare systems. Longer waiting times, higher rates of complications, and operating rooms stretched to capacity are all on the rise as a result. Against this backdrop, immersive XR and artificial intelligence are rapidly becoming vital partners in the OR. They turn instinct-driven judgement into visual data-informed planning, reducing uncertainty and supporting confident decision-making.

The immediate advantages are clear enough: shorter time spent in the operating room include reduced operating-room time and lower radiation exposure for patients, surgeons, and OR staff. Just as critical, though less visible, are the long-term outcomes. Decreased complication rates and a lower likelihood of revision surgeries are likely to have an even greater impact on the future of the field.

These issues have catalyzed the rise of startups in surgical intelligence, whose platforms automate parts of the planning process, support documentation, and employ synthetic imaging to reduce time spent in imaging suites. Synthetic imaging, for clarity, refers to digitally generated images, often created from existing medical scans, that enrich diagnostic and interpretive insights.

Robotics and Tech for Operating Room

The latest breakthroughs in XR and AI

Processing volumetric data with multimodal generative AI, which divides volumes into sequences of patches or slices, now enables real-time interpretation and assistance directly within VR environments.
Similarly, VR-augmented differentiable simulations are proving effective for team-based surgical planning, especially for complex cardiac and neurosurgical cases. They integrate optimized trajectory planners with segmented anatomy and immersive navigation interfaces.

Organ and whole-body segmentation, now automated and fast, enables multidisciplinary teams to review patient cases together in XR, using familiar platforms such as 3D Slicer.

Meanwhile, DICOM-to-XR visualization workflows built on surgical training platforms like Unity and UE5 have become core building blocks to a wave of MedTech startups that proliferated in 2023–2024, with further integrations across the industry.

The future of surgery is here

The integration of volumetric rendering and AI-enhanced imaging has equipped surgeons with enhanced visualization, helping them navigate the intersection of surgery and human anatomy in 2023. Such progress led to a marked shift in surgical navigation and planning, becoming vital for meeting the pressing demands currently facing healthcare systems.

Surgical VR in OR

1) Surgical VR: Volumetric Digital Twins

Recent clinical applications of VR platforms convert MRI/CT DICOM stacks into interactive 3D reconstructions of the patient’s body. Surgeons can explore these models in detail, navigate them as if inside the anatomy itself, and then project them as AR overlays into the operative field to preserve spatial context during incision.

Volumetric digital twins function as dynamic, clinically vetted, and true-to-size models, unlike static images. They guide trajectory planning, map procedural risks, and enable remote team rehearsals. According to institutions using these tools, the results include clearer surgical approaches, reduced uncertainty around critical vasculature, and greater confidence among both surgeons and patients.

These tools serve multidisciplinary physician teams, not only individual users. Everyone involved can review the same digital twin before and during surgery, working in tight synchronization without the risk of mistakes, especially in complex surgeries such as spinal, cranial, or cardiovascular cases.

Immersive tech for Surgical Planning

These pipelines also generate high-fidelity, standardized datasets that support subsequent AI integration, as they mature. Automated segmentation, predictive risk scoring, and differentiable trajectory optimizers can now be layered on top, transforming visual intuition into quantifiable guidance and enabling teams to leave less to chance, delivering safer and less invasive care.

The VR platform we developed for Vizitech USA serves as a strong example within the parallel and broader domain of healthcare education. VMed-Pro is a virtual-reality training platform built to the standards of the National Registry of Emergency Medical Technicians; the scenarios mirror real-world protocols, ensuring that training translates directly to clinical practice. Beyond procedural skills, VMed-Pro also reinforces core medical concepts; learners can review anatomy and physiology within the context of a virtual patient, connecting textbook knowledge to hands-on clinical judgment.

2) Surgical AR: Intra-operative decision making

Augmented reality for surgical navigation combines real-time image registration, AI segmentation, ergonomically designed head-worn glasses, and headsets to convert preoperative DICOM stacks into interactive holographic anatomy, giving surgeons X-ray visualization without diverting gaze from the field – a true Surgical Copilot right in the OR. AI-driven segmentation and computer-vision pipelines generate metric-accurate volumetric models and annotated overlays that support trajectory planning, instrument guidance, and intraoperative decision support.

Robust spatial registration and tracking (marker-based or depth-sensor aided) align holograms with patient anatomy to submillimetre accuracy, enabling precise tool guidance and reduced reliance on fluoroscopy. Lightweight AR hardware, featuring hand-tracking and voice control, preserves surgeon ergonomics and minimizes distractions. Cloud and on-premises inference options balance latency and computational power to enable real-time assistance.

Significant industry investment and agile startups have driven integration with PACS, navigation systems, and multi-user XR sessions, enhancing preoperative rehearsal and team coordination, and translating 3D insights into shorter cases, fewer unforeseen complications, and improved OR collaboration.

Qualium Systems developed one of such pioneering Immersive Surgical Planning platforms blending VR and AR for comprehensive neurosurgical intelligence.

 

AR tech for Neurosurgery Intelligence

Cranial and spine surgery represent the most complex cases requiring all available intelligence and data to ensure patient safety and OR team performance. Increased risk of complications, prolonged preoperative planning, and increased loads on the modern ORs create challenges that demand moving beyond incrementalism toward pioneering technologies like the XR Surgical Intelligence platform we developed for our client. Tailored for neurosurgical procedures like tumor resections and cranial surgeries, the system addresses this challenge by overlaying detailed anatomical models directly onto the physical workspace in real time, providing preoperative surgical planning scenarios as well as intelligence and data for intra-operative decision-making.

Augmented Reality AR solution for Surgical Intelligence

Key challenges included processing high-load 3D models and delivering a reliable client-server rendering solution that also supports offline processing. We resolved multiple synchronization challenges, including spanning hardware and software compatibility, as well as ensuring optical tracking reliability for precise spatial synchronization during complex surgical movements. The key to resolving these issues was developing a truly future-proof, highly adaptable solution from a technological standpoint.

We integrated optical tool tracking to align surgical instruments with the spatial coordinates provided by MR and wearable hardware. Real-time AR alignment of a 3D-layered, textured, information-based, dynamic image ensured the accurate positioning of virtual 1:1 models in real-world environments. We eliminated dependency on internet connection with the implementation of a desktop-based solution featuring a WebRTC rendering engine, enabling data to stream directly to MR glasses or VR headsets. We also ensured cross-platform hardware compatibility, allowing AR, VR, and MR to be seamlessly integrated and supporting broad compatibility and future-proof adaptability.

Surgical AR for Intraoperative navigation

Qualium Systems created a functional application for realistic rehearsal before entering the operating room, as well as for intraoperative navigation in the OR, so physicians can traverse and understand critical anatomy in real-time.

This case of our client demonstrates how the combination of VR/AR, medical imaging, and computer-assisted surgery marks a turning point for surgical intelligence. This approach is accelerating MedTech’s shift from incremental change to transformative, data-driven decision-making in real-time.

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September 10, 2025
Immersive Technology & AI for Surgical Intelligence – Going Beyond Visualization

Immersive XR Tech and Artificial Intelligence are advancing MedTech beyond cautious incremental change to an era where data-driven intelligence transforms healthcare. This is especially relevant in the operating room — the most complex and high-stakes environment, where precision, advanced skills, and accurate, real-time data are essential. Incremental Change in Healthcare is No Longer an Option Even in a reality transformed by digital medicine, many operating rooms still feel stuck in an analog past, and while everything outside the OR has moved ahead, transformation has been slow and piecemeal inside it. This lag is more pronounced in complex, demanding surgeries, but immersive technologies convert flat, two-dimensional MRI and CT scans into interactive 3D visualizations. Surgeons now have clearer spatial insight as they work, which reduces the risk of unexpected complications and supports better overall results. Yet, healthcare overall has changed only gradually, although progress has been made over the course of decades. Measures such as reducing fraud, rolling out EMR, and updating clinical guidelines have had limited success in controlling costs and closing quality gaps. For example, the U.S. continues to spend more than other similarly developed countries. Everything calls for a fundamental rethinking of how healthcare is structured and delivered. Can our healthcare systems handle 313M+ surgeries a year? Over 313 million surgeries will likely be performed every year by 2030, putting significant pressure on healthcare systems. Longer waiting times, higher rates of complications, and operating rooms stretched to capacity are all on the rise as a result. Against this backdrop, immersive XR and artificial intelligence are rapidly becoming vital partners in the OR. They turn instinct-driven judgement into visual data-informed planning, reducing uncertainty and supporting confident decision-making. The immediate advantages are clear enough: shorter time spent in the operating room include reduced operating-room time and lower radiation exposure for patients, surgeons, and OR staff. Just as critical, though less visible, are the long-term outcomes. Decreased complication rates and a lower likelihood of revision surgeries are likely to have an even greater impact on the future of the field. These issues have catalyzed the rise of startups in surgical intelligence, whose platforms automate parts of the planning process, support documentation, and employ synthetic imaging to reduce time spent in imaging suites. Synthetic imaging, for clarity, refers to digitally generated images, often created from existing medical scans, that enrich diagnostic and interpretive insights. The latest breakthroughs in XR and AI Processing volumetric data with multimodal generative AI, which divides volumes into sequences of patches or slices, now enables real-time interpretation and assistance directly within VR environments. Similarly, VR-augmented differentiable simulations are proving effective for team-based surgical planning, especially for complex cardiac and neurosurgical cases. They integrate optimized trajectory planners with segmented anatomy and immersive navigation interfaces. Organ and whole-body segmentation, now automated and fast, enables multidisciplinary teams to review patient cases together in XR, using familiar platforms such as 3D Slicer. Meanwhile, DICOM-to-XR visualization workflows built on surgical training platforms like Unity and UE5 have become core building blocks to a wave of MedTech startups that proliferated in 2023–2024, with further integrations across the industry. The future of surgery is here The integration of volumetric rendering and AI-enhanced imaging has equipped surgeons with enhanced visualization, helping them navigate the intersection of surgery and human anatomy in 2023. Such progress led to a marked shift in surgical navigation and planning, becoming vital for meeting the pressing demands currently facing healthcare systems. 1) Surgical VR: Volumetric Digital Twins Recent clinical applications of VR platforms convert MRI/CT DICOM stacks into interactive 3D reconstructions of the patient’s body. Surgeons can explore these models in detail, navigate them as if inside the anatomy itself, and then project them as AR overlays into the operative field to preserve spatial context during incision. Volumetric digital twins function as dynamic, clinically vetted, and true-to-size models, unlike static images. They guide trajectory planning, map procedural risks, and enable remote team rehearsals. According to institutions using these tools, the results include clearer surgical approaches, reduced uncertainty around critical vasculature, and greater confidence among both surgeons and patients. These tools serve multidisciplinary physician teams, not only individual users. Everyone involved can review the same digital twin before and during surgery, working in tight synchronization without the risk of mistakes, especially in complex surgeries such as spinal, cranial, or cardiovascular cases. These pipelines also generate high-fidelity, standardized datasets that support subsequent AI integration, as they mature. Automated segmentation, predictive risk scoring, and differentiable trajectory optimizers can now be layered on top, transforming visual intuition into quantifiable guidance and enabling teams to leave less to chance, delivering safer and less invasive care. The VR platform we developed for Vizitech USA serves as a strong example within the parallel and broader domain of healthcare education. VMed-Pro is a virtual-reality training platform built to the standards of the National Registry of Emergency Medical Technicians; the scenarios mirror real-world protocols, ensuring that training translates directly to clinical practice. Beyond procedural skills, VMed-Pro also reinforces core medical concepts; learners can review anatomy and physiology within the context of a virtual patient, connecting textbook knowledge to hands-on clinical judgment. 2) Surgical AR: Intra-operative decision making Augmented reality for surgical navigation combines real-time image registration, AI segmentation, ergonomically designed head-worn glasses, and headsets to convert preoperative DICOM stacks into interactive holographic anatomy, giving surgeons X-ray visualization without diverting gaze from the field – a true Surgical Copilot right in the OR. AI-driven segmentation and computer-vision pipelines generate metric-accurate volumetric models and annotated overlays that support trajectory planning, instrument guidance, and intraoperative decision support. Robust spatial registration and tracking (marker-based or depth-sensor aided) align holograms with patient anatomy to submillimetre accuracy, enabling precise tool guidance and reduced reliance on fluoroscopy. Lightweight AR hardware, featuring hand-tracking and voice control, preserves surgeon ergonomics and minimizes distractions. Cloud and on-premises inference options balance latency and computational power to enable real-time assistance. Significant industry investment and agile startups have driven integration with PACS, navigation systems, and multi-user XR sessions, enhancing preoperative rehearsal and team…

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Persistence & Serialization Anchors aren’t temporary — they can persist, and here’s how systems make that possible: Locally stored anchors. Frameworks save the anchor’s data, like feature descriptors and transforms, in a package called a “world map” or “anchor payload”. Cloud-based anchors. Cloud services like Azure Spatial Anchors (ASA) upload this anchor data to a remote server to let the same anchor be accessed across multiple devices. Synchronization & Restoration When you’re reopening the app or accessing the anchor on a different device, the system uses the saved data to restore the anchor’s location. It compares stored feature descriptors to what the camera sees in real time, and if there’s a good enough match, the system confidently snaps the anchor into position, and your virtual content shows up right where it’s supposed to. However, using spatial anchors isn’t perfect, like using any other technology, and there are some tricky issues to figure out: Low latency. 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ARAnchor & ARPlaneAnchor The simplest kind of anchor in ARKit is the ARAnchor, which represents a single 3D point in the real-world environment and acts as a kind of “pin” in space that ARKit can track. Building on this, ARPlaneAnchor identifies flat surfaces like tables, floors, and walls, allowing developers to tie virtual objects to these surfaces. ARWorldMap ARWorldMap makes ARKit robust for persistence and acts as a snapshot of the environment being tracked by ARKit. It captures the current session, including all detected anchors and their surrounding feature points, into a compact file. There are a few constraints developers need to keep in mind: World maps are iOS-only, which means they cannot be shared directly with Android. There must be enough overlapping features between the saved environment and the current physical space, and textured structures are especially valuable for this, as they help ARKit identify key points for alignment. 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